Fortune Extrusion Pvt. Ltd. | Water chiller for Anodizing process for aluminum profiles

Customer Overview

Company: Fortune Extrusion Pvt. Ltd.
Industry: Aluminum Extrusion & Anodizing
Application: Anodizing process for aluminum profiles

Problem

Fortune Extrusion was using another make of water chiller system for their anodizing line. However, they faced inconsistent cooling and low efficiency, especially during continuous operation. The temperature was not maintained within the required range, resulting in longer cycle times and quality issues in the anodized finish of aluminum profiles.

Solution Provided by HIMALAYA

To overcome these challenges, HIMALAYA Refrigeration Industries engineered a reliable and energy-efficient cooling solution:

• Two units of 10 TR Water Chillers

• One 1000-liter PUF-insulated water tank

This configuration ensures:

• Continuous and balanced chilled-water circulation

• Uniform temperature control for the anodizing bath

• Redundancy for uninterrupted operation (one unit can run while the other is on standby or load-sharing)

Technical Highlights

• Chiller Capacity: 2 × 10 TR

• Tank Capacity: 1000 L PUF-insulated S.S. 304

• Coolant Medium: Water-glycol mixture

• System Design: Common header connection for uniform temperature distribution

Results & Benefits

• Achieved consistent cooling even during peak anodizing load

• Improved process efficiency and anodizing quality

• Reduced downtime and power fluctuations

• Reliable performance with simplified maintenance

Conclusion

By replacing the earlier inefficient chiller setup with HIMALAYA’s twin 10 TR water chiller system and a PUF-insulated storage tank, Fortune Extrusion Pvt. Ltd. achieved a stable, efficient, and durable cooling system ideally suited for their anodizing operations.

HIMALAYA – Precision Cooling, Reliable Performance.