Orbit Bearings India Pvt. Ltd.
Brief Report
| End User | Orbit Bearings India Pvt. Ltd. |
| Business Sector | Automotive & Industrial Applications |
| Presence | USA, Europe, Australia & Asia |
| Year of Establishment | 1990 |
| Installed Equipment | 2100 CFM Variable Speed Refrigerated Air Dryer |
The Project
Install a Himalaya’s Variable Speed Refrigerated Air Dryer to ensure the drying of compressed air used in multiple pneumatic applications, guaranteeing product quality, reducing costs, and increasing production.
The Customer
Established in 1990 in Rajkot, Gujarat, Orbit Bearings is a family-owned business manufacturing Taper and Cylindrical Roller Bearings. They serve OEMs globally, specializing in automotive and industrial machinery like trucks, trailers, tractors, engines, compressors, and gearboxes.
3 SCREW AIR COMPRESSOR
| Compressor Power | 75 – 75 – 90 KW/H each |
| Flow 1 | 522 SCFM |
| Flow 2 | 485 SCFM |
| Flow 3 | 571 SCFM |
| Total Flow | 1578 SCFM |
Objective
The primary goal was to reduce energy consumption while maintaining performance and reliability of the compressed air system. This was aligned with Orbit’s sustainability and efficiency goals.
The Problem
The refrigeration circuit, with 26 extruders and 24 refrigerated pressing rolls, faced cooling failures during the summer when ambient temperature exceeded 25°C. This led to sheet manufacturing delays and operational disruptions.
Selection of Equipment
The 2100 SCFM Variable Speed Refrigerated Air Dryer was selected based on its high capacity and variable speed logic to match airflow demand effectively.
Energy Saving Feature
- Variable Speed Operation: Adjusts power usage according to air demand, reducing energy during off-peak loads.
- Thermal Energy Recovery: Reuses waste heat from the refrigeration process to preheat incoming air, saving additional energy.
Results and Benefits
The installation achieved a notable reduction in energy consumption compared to conventional fixed-speed dryers.
Conclusion
The HR ADV 2100 air dryer project demonstrates the synergy of smart engineering, energy-saving innovation, and sustainable industrial solutions. Orbit Bearings achieved significant cost savings, improved reliability, and long-term environmental compliance.
Customer Testimonial
“The installation of the variable speed air dryer from Himalaya Refrigeration Industries has been a game-changer for us. Not only have we achieved significant energy savings, but we’ve also enhanced the reliability of our compressed air systems. This investment aligns perfectly with our vision of sustainable growth.”
– Mr. Preet P, Operations Manager R&D at Orbit Bearings
