Makson Pharmaceutical Pvt. Ltd. | Pharma Process | Variable speed water chiller

Makson Pharmaceutical Pvt. Ltd. is a well-established pharma manufacturer producing a wide range of formulations, medicines, and healthcare products.
In pharmaceutical production, maintaining precise temperatures is crucial for:

• Reaction stability

• Product quality

• Batch consistency

• Equipment performance

• Regulatory compliance (GMP standards)

Chilled water plays a critical role throughout their manufacturing process.

The Challenge

1. High and Varying Heat Load in Production

Different pharma processes generate different levels of heat.
Makson needed a cooling system that could:

• Handle high heat loads

• Adjust cooling automatically

• Maintain steady chilled water temperature

• Operate efficiently even during process fluctuations

Their earlier cooling setups were not flexible enough to handle the varying load smoothly.

2. Need for Energy-Efficient Cooling

Pharma plants run for long hours.
A normal constant-speed chiller would consume high power even when full capacity is not required.

Makson wanted a solution that:

• Saves electricity

• Adjusts cooling as per real-time requirement

• Reduces operational cost

• Delivers precise temperature control

3. Requirement for Multiple Chillers

Since they have various production lines, utilities, and expansion needs, they required multiple water chillers ranging from 15 TR to 30 TR capacity.

Our Solution: Variable Speed Air-Cooled Water Chiller

Himalaya Refrigeration supplied multiple units of our Variable Speed Air-Cooled Water Chiller, each designed to match the heat load and process requirement of different departments.

Why Our Variable Speed Chiller Was the Perfect Fit

1. Variable Speed Technology = Big Energy Savings

Our chillers automatically adjust compressor speed based on the heat load.
This ensures:

• No unnecessary power consumption

• Smooth load handling

• Lower electricity bills

• Longer equipment life

2. Precise Temperature Control for Pharma Processes

The chiller maintains stable chilled water temperature even when the load fluctuates rapidly.
This is crucial for maintaining batch accuracy and GMP compliance.

3. Multiple Units for Different Applications

We supplied chillers from 15 TR to 30 TR, each placed according to:

• Process requirement

• Peak heat load

• Production area size

• Utility demand

This gives Makson maximum flexibility and reliability.

4. Plug-and-Play Pharma-Friendly Design

The chillers are built for:

• 24×7 operation

• Clean and controlled environments

• Easy maintenance

• Quick servicing

• Long-term reliability

Results After Installation

1. Significant Energy Savings

Variable speed technology reduces power usage during low-load conditions, resulting in noticeable electricity savings.

2. Stable Chilled Water Supply

All production lines now receive constant and accurate chilled water temperature, improving product consistency.

3. Zero Production Interruptions

No chiller-related breakdowns or temperature fluctuations, ensuring smooth pharmaceutical operations.

4. Improved Overall Efficiency

Machines operate more reliably when cooling is consistent, improving output quality and reducing wastage.

5. Multiple Chillers Working Seamlessly

Each unit—from 15 TR to 30 TR—performs efficiently according to its specific process load.

Conclusion

Himalaya Refrigeration provided Makson Pharmaceutical Pvt. Ltd. a modern, energy-efficient, and highly reliable cooling solution through our Variable Speed Air-Cooled Water Chillers.

With our technology, Makson now benefits from:

• Lower power consumption

• Accurate temperature control

• Reliable 24×7 performance

• Smooth process operations

• Long-term system stability

This partnership supports Makson’s commitment to delivering high-quality pharmaceutical products with efficient and sustainable utility systems.