Meera Casting| 20 TR Process chiller | Casting process

Meera Casting recently set up a new casting plant, and from day one they wanted the cooling system to be stable, reliable, and suitable for their dusty environment. Casting operations generate a lot of heat and fine dust, which usually creates big problems for conventional air-cooled chillers.

Problem

In their earlier facility, they faced:

• Heavy casting dust blocking air-cooled condensers

• Frequent temperature fluctuations

• Increased maintenance and downtime

• Cooling performance dropping during peak production

For the new plant, they wanted to avoid these past issues entirely.

Solution: 20 TR Water-Cooled Chiller

We recommended and supplied a 20 TR water-cooled chiller, perfectly suited for dusty industrial conditions.

Why this solution fitted their new plant:

• Water-cooled condenser → no dust choking issue

• Delivers stable water temperature throughout the casting cycle

• Lower energy consumption compared to air-cooled in dusty areas

• Minimum maintenance

• Designed for long-term reliability in harsh conditions

Outcome

After installation at the new plant, Meera Casting achieved:

• Consistent cooling performance from day one

• Zero breakdowns due to dust

• Better control over casting temperature

• Boost in production efficiency

• No extra maintenance burden on their team